Rotecho's waste tyre pyrolysis plant is the best solution for recycling waste tyres&rubber products to renewable energy through a thermal cracking process. The whole process is under sealed environment with waste gas treatment system, no secondary pollution to the air.
Configuration: Continuously pyrolysis plant and batch pyrolysis plant.
Raw material application:
Waste tire, worn rubber, medical waste, plastic scraps, waste engine oil, oil sludge and other solid waste etc.
Final product: Fuel oil, wire steel, carbon black, combustion gas.
NOTE: We supply Single machine, complete recycling plant and turn-key solutions.
Pyrolysis is a chemical reaction, that involves molecular breakdown from larger molecules into smaller molecules in presence of heat catalyst, it is mainly used in recycling material that is difficult to degrade naturally. Rotecho’s tire pyrolysis plant works with the heating and special catalyst to get fuel oil, combustion gas, carbon black, we provide the continuously type and batch type for option, standard pyrolysis process includes four main section as followed.
1. Feeding: Shredded tire scraps will be fed into the reactor in the normal pressure and low temperature with labor or feeder.
2. Pyrolysis: Pyrolysis reacting will start under the proper temperature with special catalyst.
3. Recycling: As known that we will get four product in the tire pyrolysis, fuel gas will be liquefied to fuel oil after steps of cooling; combustion gas will be collected and goes through a purify treatment to supply heating energy to the reactor again; carbon black will collected after the reacting from the reactor inner side.
4. Waste gas treatment: Waste gas in this pyrolyis reacting should go through purify treatment to lower the pollute to air. and the Recycled combustion gas became useless after the second cycle in the plant, it should go through purify before release to the air.
5. Oil distilling: Optional for market demand, it’s mainly for refining waste engine oil, tire oil, plastic oil to clean diesel oil which can be used on truck, tractor, powder generator etc.
1. Reactor design with heat retainer structure, which can make the best of heat resource to ensure a longer service and energy saving.
2. Exclusive automatic alarm system to get rid of the block in the production to cause safety problem.
3. Self-developed catalyst will improve fuel oil output 3%-8% compared with the common catalyst.
4. Introduces advanced waste gas treatment system to guarantee the release gas quality.
5. Circulating water device can recycle the cooling water and dedust water to lower the water pollution in the pyrolysis.
Rotecho offer continuously pyrolysis plant, batch pyrolysis plant and mobile pyrolysis plant for option, the standard daily productivity range from 1T-25T per day, customize-capacity is acceptable. Below is the exact final product type and application for your reference.
|Fuel oil (35-42%)||1. Used as heating fuel for boilers and furnaces in any industrial factories, like power plant, cement factory, steel factory, etc.|
|2. The final tire oil could be further refined to clean diesel fuel, used as diesel in generators, trucks and farm machinery.|
|Carbon black(35%)||1. Briquetting it into pellets as fuel.|
|2. Make it to N220, N330, N550 or N660 which is widely used in tire making industry.|
|3. Make carbon to color master batch and sell it to plastic industry.|
|Steel wire (12-15%)||Sell to iron and steel factory directly.|
|Combustible gas (8-10%)||1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas.|
|2. Storage the exceed gas to restart the next batch.|